Overview

Fully Automated Hairpin Stator Assembly Line based in FORD Motor Company in Detroit, USA. Designed and constructed by GROB-WERKE GmbH & Co. KG, Mindelheim in Germany. High-tech process that requires extreme precision. Automated line starting from the creation of the hairpin as a self detail, fitting inside the stator core by the means of presses and gantries. The high-end process separating and twisting, after then completing the motor with cutting and welding. Then coating and impregnating. In the end – This is the future.

PLC software development according to FORD FAST Standard.
Commissioning of Hairpin Widening and Twisting process station.
Support on a Cutting and Welding station using Triumph Laser.
Support on a Fitting process station using PROMESS.
Developing software solutions in TIA Portal V15.1 (LD, SCL).
Electrical Troubleshooting.

Project

Hairpin Stator Assembly Line

Client

FORD Motor Company

What We Did

PLC software development, Commissioning, Support

Automated line starting from the creation of the hairpin as a self detail

The high-end process separating and twisting, after then completing the motor with cutting and welding.

What makes our work irreplaceable is the final result

Seamlessly integrated, advanced processes for electric motor production.

Tailored systems for diverse winding technologies

Modular and reliable system technology